Technological risk
The FP3 concept is, in essence, a novel, innovative assembly of established, proven
technologies. The internal combustion engine with a cylindrical combustion chamber
and circular seated valves deviates little from current technology.
The design of the linear electric generator and power electronic control system
is similarly orthodox. Recent developments in power electronics components and control
technology make a linear generator design incorporated in the FP3 feasible. Developing
a ceramic coating methodology for the stator has proven to be pesky but we are confident
that we have succeeded in finding a solution.
The application of free pistons in pneumatic and hydraulic energy conversion is
well established. A perceived risk in the FP3 design was the sensor-less position
control of the mechanically unconstrained pistons. Testing, however, has verified
that we are able to obtain the accuracy required with regard to compression ratios,
independent of load or misfire, in a combustion chamber.
The technical risks associated with installing the FP3 in a Series HEV we regard
similarly as low. The electric traction drive design of the Series HEV is based
on our own, proven expertise in this field. Compact, low-mass, unsprung electric
wheel motors are becoming more and more mainstream and generally accepted.
Battery technology required for a Series HEV has reached levels of power density
and reliability that ensure domination as energy storage device for the foreseeable
future.
The hen is only the egg's way of making another hen (Patrick Hughes)